How a Portuguese Client Found Success with Landpack's Protein Powder Filling Line

        Theme: Protein Powder Filling Machine

        Published by: Penny-Landpack

        Country: Portugal

        Customer: Company PP

        Product: Protein Powder

        Packing by: Bottle

Introduction

     Precision and efficiency are crucial for packaging protein powder, especially when catering to diverse container sizes and high production demands. A Portuguese client approached Landpack with a specific request: a protein powder filling machine capable of handling various bottle sizes and maintaining high accuracy at impressive speeds. With our tailor-made solution, the client's expectations were not only met but exceeded.

The Challenge

     The Portuguese client required a filling line capable of:

     1. Handling Multiple Bottle Sizes: 120g, 750g, 1000g, and 3kg.

     2. Maintaining Speed: Achieving 14-16 bottles per minute when filling 1kg bottles.

     3. Ensuring Accuracy: Filling precision needed to fall within ±0.5-1%, depending on the powder material.

     4. Custom Mold and Cap Requirements: Each bottle diameter required a dedicated mold, and caps varied in size and torque requirements.

     This new project had no existing machinery, making it essential for Landpack to provide a complete end-to-end solution.

The Solution

     After extensive consultations with the client and rigorous testing with their bottle and cap samples, Landpack proposed the following custom solution:  

     1. Double-Head Powder Auger Filling Machine

     Specifications:

     - Filling speed: 14-16 bottles/min for 1kg.

     - Accuracy: ±0.5-1% (depending on powder material).

     - Includes a clamp bottle mold customized for better stability during filling, with one mold size per bottle diameter.

     - This solution ensured smooth, precise, and efficient filling across all bottle sizes.

     2. Servo Capping Machine

     - Designed to handle caps of varying sizes.

     - Adjustable Torque: Allows fine-tuning to ensure proper sealing without over-tightening or damaging the caps.

     - Dedicated Capping Heads: One size cap required one size capping head, ensuring reliability and flexibility.

     3. Labeling Machine

     - Compatibility: Tailored for round bottles with single-label application.

     - Guaranteed precise label placement, enhancing the product's professional appearance.

The Results

     With Landpack's tailored solution, the Portuguese client was able to:

     1. Achieve Seamless Integration: The filling line worked flawlessly, accommodating their various bottle and cap sizes.

     2. Enhance Efficiency: The system met the required speed of 14-16 bottles per minute for 1kg bottles.

     3. Ensure Precision: Consistent filling accuracy of ±0.5-1% significantly reduced material wastage.

     4. Improve Workflow: Custom molds and adjustable torque mechanisms simplified operations and minimized errors.

Reviews

     The Portuguese client expressed their satisfaction with the custom-designed filling line:

     "Landpack designed the perfect solution tailored to our needs. Every detail, from the bottle molds to the capping torque, was customized to match our requirements. Their professionalism and expertise exceeded our expectations, and we're thrilled to confirm the order. Looking forward to a long-term partnership!"

     This feedback highlights Landpack's commitment to understanding client needs and delivering innovative, efficient solutions.

Why Choose Landpack?

     1. Expertise in Customization: Landpack specializes in creating solutions tailored to specific client needs, ensuring seamless integration into their operations.

     2. High Standards of Accuracy: Our machines are designed to deliver exceptional precision, reducing waste and maximizing profitability.

     3. Proven Success: As one of the leading protein powder filling machine manufacturers, Landpack has a track record of satisfied clients worldwide.

     According to a market report, demand for automated filling machines is projected to grow at a CAGR of 6.8% from 2023 to 2030, emphasizing the need for reliable and efficient machinery. Landpack is poised to meet this demand with cutting-edge technology and customer-focused solutions.

Conclusion

     Landpack's collaboration with the Portuguese client underscores the company's expertise in delivering bespoke packaging solutions. By addressing the client's specific challenges with a comprehensive and efficient filling line, Landpack not only met their expectations but also set a strong foundation for future projects.

     For businesses looking for high-quality protein powder filling machines, Landpack stands as a trusted partner.