Landpack's Customized Drain Cleaner Detergent Powder Filling Line For Lithuania Client

        Theme: Drain Cleaner Filling Line

        Published by: Ankie-Landpack

        Country: Lithuania

        Customer: Company DC

        Product: Drain Cleaner

        Packing by: Bottle

Introduction

    When dealing with products like granulated drain cleaner, precise packaging is vital to ensure safety and efficiency. A Lithuanian client recently collaborated with Landpack to address their unique needs for a detergent filling machine capable of handling different bottle shapes and sizes while maintaining high-speed production and accuracy. This testimonial highlights how Landpack's tailored solution exceeded expectations.

The Challenge

    The Lithuanian client needed a fully automated detergent powder filling packing machine for their granulated drain cleaner with the following specifications:

    1. Bottle Variations: Round and flat square bottles with neck diameters of 30mm.

    2. Filling Capacity: 500g and 1000g.

    3. Filling Speed: 13-17 bottles per minute (bpm).

    4. Labeling Requirements: One label for round bottles and two for square bottles.

    5. Carton Packaging:

    - 500g bottles: 20 bottles per carton.

    - 1000g bottles: 10 bottles per carton.

    Due to the small neck size, achieving the required filling speed while maintaining accuracy presented a significant challenge. Additionally, the client needed the solution to handle two carton packaging requirements without frequent mechanism changes.

The Solution

    Landpack's engineering team worked closely with the client to design a comprehensive and efficient solution tailored to their requirements. The proposed system included:  

    1. Filling Device

    - Customized 4-Head Filling Nozzles: Addressed the narrow bottle necks by increasing the number of filling heads while maintaining precise dosing.

    - 4-Head Weighing Hopper Dosing System: Delivered high accuracy and consistent production speeds of 13-17 bpm.

    2. Labeling Device

    - Double-Side Labeling Machine: Equipped with a round bottle labeling mechanism, this device could seamlessly handle both single-label round bottles and dual-label square bottles.

    3. Carton Packaging Machine

    - Manipulator for Carton Loading: Designed to pick up and place bottles into cartons without requiring adjustments, this system accommodated both 20-bottle and 10-bottle packaging configurations with ease.

The Results

    Landpack's tailored solution enabled the client to:

    1. Increase Efficiency: By optimizing the filling nozzles and dosing system, production speed reached the required 13-17 bpm.

    2. Enhance Flexibility: The versatile labeling machine and carton packaging mechanism handled different bottle types and packaging requirements effortlessly.

    3. Reduce Downtime: The manipulator eliminated the need for frequent adjustments, streamlining operations.

    4. Ensure Accuracy: The dosing system delivered precise fills for both 500g and 1000g bottles, minimizing waste.

Reviews

    The Lithuanian client expressed their satisfaction with Landpack's customized solution:

    "Landpack's solution was tailored perfectly to our requirements. The high efficiency and quality of their machines have convinced us to choose Landpack as our long-term supplier. Their customization services are unparalleled, and we are excited to activate this project as soon as possible."

    This testimonial reflects Landpack's commitment to providing high-quality solutions tailored to each client's unique needs.

Why Choose Landpack?

    1. Innovative Engineering: Our team excels in developing customized machinery solutions to tackle complex challenges.

    2. High Accuracy and Speed: Landpack machines consistently deliver precise filling and efficient production speeds.

    3. Versatility: Our systems accommodate a wide range of packaging requirements, ensuring smooth operations for businesses worldwide.

    According to industry reports, the global market for packaging machinery is projected to grow by 5.2% annually, driven by increasing demand for automation. Landpack is well-positioned to meet this demand with cutting-edge technology and exceptional customer service.

Conclusion

    This collaboration with a Lithuanian client highlights Landpack's expertise in delivering customized solutions for detergent powder filling packing machines. By addressing specific challenges with innovative designs, Landpack helped the client achieve their production goals efficiently and effectively.

    For businesses seeking reliable and customizable filling and packaging solutions, Landpack is the trusted choice.