Landpack's Peanut Packing Solution For Canadian Client

        Theme: Peanut Packing Machine

        Published by: Magic-Landpack

        Country: Canada

        Customer: Company PP

        Product: Peanut

        Packing by: Doypack, Stand Up Pouch

Introduction

    Effective and efficient packaging solutions are vital for food products, especially when dealing with bulk items like pickled peanuts. Landpack recently had the pleasure of assisting a Canadian client with a specialized packaging line to meet high production demands for packing peanuts into zipper-sealed flat pouches. Here's how Landpack's expertise and customization helped this client achieve their operational goals.

The Challenge   

    The Canadian client faced specific packaging requirements to pack pickled peanuts into premade, composited plastic flat pouches with zippers. The detailed requirements included:

    - Filling Volume: 2.5 kg per pouch

    - Capacity: 480-900 bags per hour

    - Bag Type: Stand-up premade pouches with zipper closures

    - Efficient Filling: Ensuring that the high weight per bag would not lead to inconsistencies or blockages during filling

    With these criteria, the client needed an advanced solution to handle the particular demands of filling and sealing large, pre-made pouches for pickled peanuts, as well as accurate date and batch printing for traceability.

The Solution

    After discussing the client's needs in detail, Landpack's engineers customized a solution centered around the LDSP-600AS Doypack machine and supporting components. Here's an overview of the final solution:

    1. LDSP-600AS Doypack Machine: This advanced machine is designed to handle premade pouches, automatically opening, filling, and sealing each bag. With a maximum bag size capacity of L600 * W500 mm, the machine includes a vibration function in the filling hopper and a vibration plate under the bag. This ensures that peanuts—especially at the 2.5 kg weight—are consistently filled without blockage. The machine also includes a vertical zipper opening device to improve the bag-opening success rate, essential for zipper bags that need a precise alignment for smooth filling.

    2. 2-Head 12-Liter Linear Scale: To meet the high accuracy requirements, the solution incorporated a 2-head, 12-liter linear scale that could accurately weigh each portion of peanuts. This scale operates with a linear screw mechanism ideal for small, regular particles, offering precise weight control and smooth operation with a vibratory discharge system for easy filling.

    3. Support Platform: This platform supports the linear scale and provides a convenient space for operators to monitor and load the product into the weigh hopper. It's designed to optimize the workspace and enable easy access to key components.

    4. Z-Type Elevator: The Z-type elevator, made from SS304 food-grade material with an 80-liter feeding tank and a vibration bottom plate, ensures a smooth, consistent feed of peanuts. The independent frequency conversion control box makes it easy to operate, and the elevator helps maintain a steady flow of product, critical for meeting the high-capacity requirements of this line.

    5. Ribbon Date Printer: This printer enables the client to add essential information, such as production date, expiration date, and batch number (MFG, EXP, LOT) to each pouch. The printer can handle up to three lines, providing critical traceability details for food safety and regulatory compliance.

Reviews

    "Landpack's team provided a patient and thorough introduction to each aspect of the machine and setup. From the professional solution offered to the seamless performance of the packaging line, we were impressed with the support and innovation behind Landpack's technology. The filling speed and accuracy exceeded our expectations, and the machines worked flawlessly with minimal supervision. We're extremely pleased with the results and grateful for the expertise that Landpack brought to our project."

Why Choose Landpack?

    - High-Quality Machinery: Landpack's machines are built with top-tier materials, ensuring durability and long-lasting performance.

    - Customized Solutions: Every business has unique needs, and Landpack excels at delivering tailored solutions to meet these requirements.

    - Comprehensive Support: From installation to after-sales support, Landpack ensures that customers are fully satisfied with their purchase, providing guidance every step of the way.

Conclusion

    Landpack's commitment to providing tailored packaging solutions helped this Canadian client optimize their peanut packaging operation. With innovative features like the LDSP-600AS's vibration functions, precise linear scales, and user-friendly Z-type elevator, the entire line was designed to handle large-volume pouches efficiently and accurately. Landpack's solutions go beyond machines; they include dedicated service, ensuring that every unique requirement is met with quality, accuracy, and professionalism.

    This success story showcases how Landpack's packaging expertise supports businesses of all scales, helping them streamline processes, reduce operational costs, and increase production efficiency with custom solutions.