How To Choose Soy Sauce And Vinegar Filling Machine?

Since the epidemic, my country's catering consumption habits have undergone tremendous changes: people who used to "keep their hands clean" had to grab a spatula to cook for themselves, and gradually shifted from eating out to home cooking. According to data from iMedia Research, China's seasoning market is expected to reach 513.3 billion yuan in 2022 and reach 788.1 billion yuan in 2025. As for soy sauce, vinegar and other sauces that are essential in condiments, their production companies need to seize the rising market demand, plan in advance to improve filling efficiency and effect layout, and update the filling of sauces that currently cannot keep up with production demand as soon as possible.

Before riding on this trend, you need to first understand some of the current difficulties encountered when filling soy sauce and vinegar, and based on these difficulties, look for a soy sauce and vinegar filling machine that can overcome these difficulties.

Four Difficulties in Sauce Filling

Difficulty 1: Product bubbling

During the working process of the soy sauce and vinegar filling machine, once the filling speed of the machine is too high, it is easy to cause the product to bubble. Product bubbling causes certain interference to liquid level detection, so for production lines that use liquid level detection as product quality control, the capacity consistency of the entire line will be seriously affected.

Difficulty 2: Product leakage

Since the filled sauce is more viscous than ordinary water, dripping will inevitably occur during the operation of the soy sauce and vinegar filling machine, which is a big challenge for maintaining pipeline cleanliness.

Difficulty Three: Equipment Corrosion

Considering that the salt content in soy sauce is relatively high and vinegar is acidic, the characteristics of these liquid products will affect the service life of the soy sauce and vinegar filling machine, and even affect the flavor of the liquid product. Therefore, the requirements for pipe materials and cleaning systems of sauce filling machines need to be relatively improved.

Difficulty 4: Accurate filling

The last filling difficulty in sauce filling is precise filling. Precise filling is the key to enterprise production cost control. If the liquid overflows during the filling process, it will increase the number of pipeline cleanings at best, or cause pipeline contamination at worst, affecting the smooth execution of the filling process of the soy sauce and vinegar filling machine.

So, how to choose the most suitable soy sauce and vinegar filling machine?

When choosing a soy sauce and vinegar filling machine, you can refer to the following four suggestions:

1. Choose the appropriate filling speed

Since a filling speed that is too fast will cause the product to bubble, and a filling speed that is too slow will slow down the entire production process, when selecting a sauce filling machine, you should try to start from the actual production and choose a machine that can be adjusted to Filling machine with the most suitable filling speed.

2. Choose a filling machine with CIP system

During the sauce-filling process, the pipes need to be kept clean to avoid mold on the products on the shelves. Therefore, liquid condiment manufacturers need to choose a sauce filling machine equipped with a CIP system (Clean in Place) to clean it in time when leakage occurs.

3. Choose a filling machine with high anti-corrosion performance

The salt and acidic substances in condiments can corrode pipes with insufficient anti-corrosion properties. Therefore, it is necessary to choose a soy sauce and vinegar filling machine that performs anti-corrosion treatment on the pipeline to ensure product safety while increasing the service life of the soy sauce and vinegar filling machine and reducing business costs.

4. Choose a filling machine with accurate measurement

Quantitative filling is an important condition for achieving large-scale production. Therefore, the most appropriate quantitative filling method should be selected based on the characteristics of the liquid product to ensure product consistency.

Why choose LandPack condiment filling machine?

After years of painstaking research, LandPack Packaging has finally overcome the filling difficulties of the above-mentioned sauce-filling machines and launched a variety of condiment-filling machines. These LandPack condiment filling machines perfectly solve the problems of product foaming, dripping, equipment corrosion, filling inaccuracy, etc. while ensuring the ultra-high hygiene of the equipment. At the same time, these sauce-filling machines can handle a variety of bottle types, including PET bottles, glass bottles, aluminum bottles, HDPE bottles, PE bottles, etc., injecting flexibility into your production line. Not only that, LandPack's condiment filling machine provides you with three filling methods: mechanical valve filling, flow meter filling, and weighing filling, allowing you to easily choose a sauce filling machine that is more suitable for the actual production situation. With the above advantages, the LandPack condiment filling machine can also maintain a filling speed of 2,400 bottles per hour, maximizing your production efficiency.

As a national-level technology business incubator, LandPack Packaging has been committed to solving packaging problems for various industries with its superior technological research and development capabilities. Currently, it has delivered 500+ engineering projects to global customers and has been unanimously recognized by them. If you have any technical problems that need to be solved urgently, please consult our technical team in time and we will answer you in detail!

Thank you for reading, please get in touch with us if you have any inquiries.

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If you have any questions about the machine, feel free to contact us or leave your machine inquiry on our website, our sales managers and engineers will be here to support you and provide you with a suitable packing solution.

You could contact us by our website address or phone number, our sales managers will contact you in time and give you professional suggestions. And our engineers are willing to help you to solve the machine problem and teach you one step by step on video calling.